Entorquer-KVL RF Module for Cordless Tools
The Entorquer-KVL-TQ202 / KVL-TQR202USB is our simplest and most efficient wireless control module for cordless clutch shut-off tools. Engineered for seamless integration with PLC systems via I/O, it offers effortless tool pairing, secure activation control, and precise feedback communication—all in a compact, easy-to-maintain form.
Application Fields
Ideal for production lines and assembly operations, especially in:
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Automotive manufacturing
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Industrial assembly
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Error-proof torque applications
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Wireless control of cordless tools
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Position-based tool enabling/disabling
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Data monitoring and process automation
Key Features
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Plug-and-Play Installation: Modules can be replaced in under a minute, ensuring minimal downtime.
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Simple Pairing Process: Pair by pressing the receiver button and inserting the battery into the cordless tool.
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Dual Operating Modes:
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Normal Mode: Tool is active unless manually disabled.
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Disabled Mode (default): Tool cannot be used unless explicitly enabled by the PLC.
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Sleep Mode: Automatically powers down the module during inactivity, waking instantly upon movement.
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Link Mode: Ensures the tool operates only within a pre-defined zone. Outside this zone, the tool is disabled.
Process Flow Example: Automotive Assembly Line
1. Waiting for the Vehicle (Disabled Mode)
The tool remains disabled by default. The Line PLC ensures it cannot be used prematurely, preventing unintended damage.
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2. Position Detection & Enabling
As the vehicle reaches the workstation, the PLC enables the tool. The operator can now use the tool within the predefined operational area (adjustable via software).
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3. Tightening Process
The operator tightens the required fasteners.OK / Not OK / Reverse signals are sent in real time to the PLC.Once the assigned number of tightening operations is completed (e.g., 5), the tool is automatically disabled again.
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4. Next Assembly Stage (Disabled Mode)
The tool stays inactive until re-enabled by the PLC for the next assembly task.
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Connectivity and Control
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I/O Based PLC Integration:
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Inputs: Enable / Disable control
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Outputs: OK, NOK, and Reverse signals
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Wireless Range Control: Define your operational boundary using the configuration software.
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Customizable Control Logic: Tailor the process logic to suit your production line requirements.
Benefits of Entorquer-KVL RF Cordless Tool Module
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Safety: Prevents accidental tool activation outside designated process zones
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Efficiency: Enables rapid switching between tasks with real-time status monitoring
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Precision: Ensures tightening is done only when required, improving accuracy
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Modularity: Easy tool replacement and configuration
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Custom Solutions: Custom development available to integrate with your tightening data system
Interested in error-free, cordless tool control?
We offer custom solutions with integrated data collection and process validation.
Contact us today to discuss how we can tailor the KVL system to your application.
+91-44-2624664, 42060510
